Hello ladies and gents this is the Viking telling you that today we are talking about
How To- Wind Turbine Made From Scrap Metal
MATERIALS
- Blades (salvaged From an AIRCON)
- Iron Rod (for extending wings)
- DC Motor (salvaged From Treadmil)
- Swivel Deck (i got it from a salvage yard. i think it it a wheel mount for a ride-on lawnmower)
- Mast (Steel Pipe) (Pre-Loved ...of course)
- Steel RHS (Motor Will be mounted onto this ... this will also be welded to the swivel deck
- Directional 'WING' (sign writing material board) (aluminum Plastic Composite Panel)
- BOLTS ( for mounting Motor to RHS)(and mounting 'wing to the mounting Angle)
- Angle iron (for mounting Directional Wing)
- Power Cable
- Galvanising Spray paint
(ill keep this instructable just about the turbine for now so at this point i wont include all the batteries and instruments like the inverter or the voltage regulator)
I should also mention This Turbine Project Costed Me 'Little to Nothing'
TOOLS
I used Basic Tools In building this Wind Turbine
- Grinder (cutting disks and polishing/sanding disks)
- Hacksaw
- Shifting Spanner (wrench)
- Cable Ties
- Spit and grit and a Whole lot of Duct tape
- Portable Welder
- Multi-Meter (Electronics testing meter)
- Drill Gun
- Drill Bits
- Hammers (for hitting)
- Tape Measure (For Measuring)
- (basic tools needed for dismantling all material holding items)
VVV<<>>VVV
So i ended up not getting a tool for measuring how fast the wind was going, but on an average day is.
between 15-18 Volts and and up to 28-32 volts on a more windy day. ranges between 400 and 750W depending on the wind....
Being that it is relatively low. i feel this is a good effort for the height, but will start to build a bigger pole to put it on, Probably 25-30 feet or around 10 metres which gets it in the sweet spot.
where i work and the building surrounding creates a kind of wind tunnel that is perfect, i just need to put it high in the sky and watch it fly.
Step 1: Blade
i cut blades from an aircon.. i then welded them to a piece of steel rod which then welded to the center washer setup.
Step 2: DC Motor
Thls Motor is from a treadmill Workout machine that was Destined for Scrap metal. When this Motor Spins it easily Produces power and with a Regulator ill just keep it at 12volts..
Step 3: Joining Motor to BIade Lt Is Simple As Just Welding the Two PiecesSetup
lts simple as Just welding the 2 together
Step 4: Join Motor to Swivel Deck.
Weld...Weld...!
Step 5: Mount Wing
Mount wing.(use Bolts)
Step 6: Extend Pipe Mast
Extend Pipe Mast by Welding more Pipe to the end of the short Piece.
Step 7: Mounting Welded the Mast
i welded the mast straight to a sea container roof structure.
Step 8: Conclusions
this project took Me less than a day to make. I think any Body can Build these things And the only thing limiting Design is your imagination.
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